Old Bike

Here we go. The first thing I did (this was weeks ago) was to take some rough measurements of the original bag (I'll post them in a wrap-up post at the end of the series) and translated that into a paper mock-up. Why did I do this? I'm a visual learner, that's why. I needed to know that this was possible, physically in space. Whatever, that's how I think.

Then, after I picked out some fabric, I disassembled my paper mock-up and laid the pieces out on the fabric to cut out the pattern. I cut approximately a 1" seam allowance around each piece. I'm double-layering the bag, so I did two cut-outs for each piece seen below. The small pieces that would have been the side flaps for the top have not been cut out yet, but I'll come back to that later.

At this point, I decided that I was going to need to incorporate some sort of stiffening material, since the wool itself was too floppy. I decided on the flexible plastic cover of a small three-ring binder, cut to fit. I am stitching this stiffener between the layers of wool on the two side panels as well as the front, bottom, back, and top flap of the bag.

Below, I've sewn the stiffener into the two side panels and then pinned the side panels to the piece of fabric that forms the front, bottom, back, and top flap. I did this so that I could get an idea of what size I need to cut the rest of the stiffener panels. I'll do four separate panels: front, bottom, back, and top flap (although I may just triple-layer the top flap so it's not too stiff). In the photo below, I've stuffed the bag with napkins to give it some shape.

What I discovered in the process is that the top flap seems to be a bit too short. I think to fix this, I'll cut one single piece that will be sewn to the top flap, and that will run around the sides and front and overhang just a bit. If that's not clear, I think it will be later on. Anyway, so far, so good.

Previously: Can I Make My Own Saddle Bag?